Custom 2UDTC-F 0.1mmx300 High Frequency Silk Covered Litz Wire For Transformer Winding

Short Description:

In electrical engineering, wire selection can significantly impact performance and efficiency. We are proud to introduce our custom wire covered litz wire, designed to meet the specific needs of a variety of applications including transformer windings and automotive sectors. This innovative wire combines advanced materials and manufacturing techniques for superior performance, durability and flexibility, making it ideal for professionals looking for high-quality electrical solutions.

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Introduction

This silk covered litz wire is made from 0.1mm enameled wire, it has a heat resistance rating of 155 degrees Celsius, for those customers who require higher temperature resistance, we offer custom options that increase heat resistance to 180 degrees Celsius. This adaptability makes our wire-covered litz wire suitable for a wide range of applications, from high-performance transformers to automotive wiring systems, where reliability and safety are critical.

The construction of our Litz wire is a testament to our commitment to quality. This litz wire consists of 300 strands, and it's covered with durable nylon yarn with a double wrapping to enhance its structural integrity. Stranded wire minimizes skin and proximity effects, allowing for better current distribution and reduced energy loss, which is critical in high-frequency applications.

Advantages

We understand that every project has unique requirements, which is why we support small batch customization with a minimum order quantity of only 10 kg. Whether you require a specific single wire diameter (from a minimum of 0.03 mm to a maximum of 10,000 strands), or a different covering material (such as polyester yarn or silk), we can produce the wire to your design specifications.

The applications for silk covered litz wire are wide and varied. In transformer windings, the wire's excellent electrical conductivity and heat resistance ensure efficient energy transfer and minimal losses, thereby helping to improve the overall performance of the transformer.

In the automotive industry, where reliability and safety are paramount, our wire-covered litz wire is used in a variety of electrical systems, from ignition coils to battery connections. By choosing our custom silk covered litz wire, you are investing in a product that not only meets but exceeds industry standards, ensuring your project is built on quality and reliability.

Specification

Characteristics	Technical requests	Test Results
Conductor diameter(mm)	0.10±0.003	0.098-0.10
Overall diameter(mm)	Max.2.99	2.28-2.40
No. Of strands	300	√
Pitch(mm)	47±3	√
Maximum Resistance(Ω/m 20℃)	0.007937	0.00719
Minimum Breakdown Voltage(V)	1100	3100
Solderability	390±5℃, 9s	√
Pinhole(faults/6m)	Max. 66	33

Application

5G base station power supply

EV Charging Stations

Wireless charger

Maglev Trains

Medical Electronics

Transformer

Certificates

About us

Founded in 2002, Ruiyuan has been in the manufacture of enamelled copper wire for 20 years.We combine the best manufacturing techniques and enamel materials to create a high-quality, best-in-class enameled wire. The enameled copper wire lies at the heart of technology we use every day – appliances, generators, transformers, turbines, coils and much more. Nowadays, Ruiyuan has the global footprint to support our partners in marketplace.

Our Team
Ruiyuan attracts many outstanding technical and management talents, and our founders have built the best team in the industry with our long-term vision. We respects the values of each employee and provides them with a platform to make Ruiyuan a great place to grow a career.