0.08×700 USTC155 / 180 High Frequency Ssilk Covered Litz Wire

Short Description:

Self bonding silk severed litz wire, is s kind of silk covered litz wire with self bonding layer outside of the silk layer. That makes easier to adhesive the coils between two layers during winding process. This self-bonding litz wire combines excellent bond strength with good windability, fast soldering, and very good hot air bonding characteristics.

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Product Detail

Product Tags

Here are two main self bonding method

Hot air or hot wind and solvent, however we recommend to choose hot air bonding layer,. because the hot air bonding process is environmentally friendly compared to solvent bonding process, allows faster winding, and has potential for process automation. Very thin coils can be produced with self bonding silk severed litz wire unique construction giving additional space for designers or to help to achieve miniaturization goals.

The features and benefits of self bonding silk severed litz wire

1.High winding speed. Wind the wire and blow the hot air by heat gun, don’t need to choose glue the adhesive the coils separately, that greatly enhance the winding speed and quanlity
2.Solderable without pre-stripping of insulation. Recommended soldering temperature
380-420℃for several seconds,
3.Thin walled overcoat allows small coils.
4.Excellent bonding strengths with hot air bonding.

Specification

Test report: 2USATC 0.08mm x 700 strands, thermal grade 155℃
No.	Characteristics	Technical requests	Test Results
1	Surface	Good	OK
2	Single wire outer diameter (mm)	0.086-0.103	0.087
3	Single wire inner diameter(mm)	0.08±0.003	0.079
5	Overall diameter(mm)	Max. 3.70	2.92
6	Pinhole Test	Max. 3pcs/6m	1
7	Breakdown Voltage	Min. 1100V	2800V
8	Length of Lay	40±3mm	40
9	Conductor Resistance Ω/km(20℃）	Max.5.393	5.22

Dimensions we can make

Serving Material	Nylon	Dacron
Diameter of single wires¹	0.03-0.4mm	0.03-0.4mm
Number of single wires²	2-5000	2-5000
outer diameter of litz wires	0.08-3.0mm	0.08-3.0mm
Number of layers (typ.)	1-2	1-2

Remark

The data of Thermo adhesive yarns is also applicable
1.Diameter of the copper
2.Depends on numbers of single wire

Applications

Wireless charger
High frequency transformer
High freqeuncy converters
High frequency transceivers
HF chokes

Application

High power lighting

LCD

Metal Detector

Wireless Charger

Antenna System

Transformer

Certificates

About us

Founded in 2002, Ruiyuan has been in the manufacture of enamelled copper wire for 20 years.We combine the best manufacturing techniques and enamel materials to create a high-quality, best-in-class enameled wire. The enameled copper wire lies at the heart of technology we use every day – appliances, generators, transformers, turbines, coils and much more. Nowadays, Ruiyuan has the global footprint to support our partners in marketplace.

Our Team
Ruiyuan attracts many outstanding technical and management talents, and our founders have built the best team in the industry with our long-term vision. We respects the values of each employee and provides them with a platform to make Ruiyuan a great place to grow a career.

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