Mylar Litz Wire Supplier & Manufacturer in Russia

Featured Magnet & Litz Wire Products

Explore our precision-engineered high-frequency copper wires designed for optimum thermal endurance and low high-frequency AC power losses.

0.038mm Class 155 2UEW Polyurethane Enameled Copper Wire

2UEW155 0.4mm Enameled Copper Winding Wire For Transformer/Motor

Custom 0.067mm Heavy Formvar Guitar Pickup Winding Wire

Class 130/155 Yellow TIW Triple insulated winding wire

Russian Industrial Landscape & Rising Demand for Mylar Litz Wire

The industrial sector in Russia is currently undergoing a dynamic technological shift, propelled by rapid modernization, national import-substitution initiatives, and intensive investments in power electronics, renewable energy grids, and electric transportation infrastructure. Major industrial regions such as Central Russia (Moscow and surrounding hubs), the Northwest (Saint Petersburg), the Urals (Yekaterinburg, Chelyabinsk), and Siberia (Novosibirsk) are witnessing unprecedented demand for specialized, high-performance electromagnetic conductors.

As Russian electrical equipment OEMs and power system manufacturers transition toward higher operating frequencies (ranging from 10 kHz up to several megahertz), traditional solid magnet wire quickly hits physical limits due to severe skin effect and proximity effect losses. Mylar Litz Wire—constructed with multiple individually insulated enamelled copper strands bundled and outer-wrapped with durable Polyester (Mylar/PET) tape—has emerged as the definitive standard to resolve these thermal and electrical challenges.

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Heavy Power Electronics

High-frequency power supplies, resonant converters, and industrial inverters across Russian manufacturing centers require Mylar taped Litz wires to maximize electrical efficiency and minimize operating heat.

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Induction Heating Systems

The Urals metallurgical and heavy forging industries rely heavily on custom rectangular Mylar Litz wire for high-power induction heating coils operating under rigorous thermal loads.

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Transport & E-Mobility

Railway traction convertors, urban e-bus charging infrastructure, and emerging EV powertrains demand high dielectric insulation up to 3000V-6000V breakdown voltage strength.

What Makes Mylar Litz Wire Essential?

Mylar Litz Wire consists of finely stranded enameled copper conductors wrapped with one or multiple overlapping layers of Mylar (Polyester/PET) tape. This engineered combination yields unparalleled advantages for modern high-frequency magnetic components:

Suppression of Skin & Proximity Effects: Distributes high-frequency current uniformly across fine insulated strands, drastically reducing AC resistance losses.
Enhanced Dielectric Breakdown Voltage: Outer Mylar tape layers provide robust electrical isolation, capable of standing breakdown voltages from 2,500V to over 6,000V.
Superior Mechanical Protection: Protects the delicate internal strands during tight winding processes on aggressive transformer bobbins or toroidal cores.
Increased Space Factor & Compact Design: Rectangular/flat Mylar Litz wire configurations optimize slot-fill factor, reducing component footprint for compact Russian power electronics.

Technical Parameter Overview

Property	Specification Range
Conductor Diameter	0.030mm to 0.50mm (48 AWG to 24 AWG)
Strand Count	2 strands up to 6,000+ strands
Thermal Class	Class B (130°C), Class F (155°C), Class H (180°C)
Insulation Material	UEW, PEW, PI, ETFE, PET (Mylar) Taped Wrap
Outer Insulation	Single/Double/Multiple Overlapping Mylar Tape
Cross Section	Round or Compacted Rectangular / Flat Wire

About Tianjin Ruiyuan Electric Material Co., Ltd.

Your trusted manufacturing partner delivering high-precision magnet wire solutions worldwide since 2002.

Tianjin Ruiyuan Electric Material Co,. Ltd. (Ruiyuan) was established in 2002, in the past 20 years, we have been thinking one question ‘How Satisfy Customer ’ that drives us to expand product lines from fine enameled copper wire to litz wire, USTC, rectangular enameled copper wire, triple insulated wire and also guitar pickup wire, 6 main types with over 20 kinds of magnet wire. Here you will enjoy One Stop Purchase Service with cost effective price, and quality is the last thing you need to concern. We wish to help you reduce your costs and save your time, and establish long term Win-Win cooperation.

What we have been doing in 20 years is pursuing our operation philosophy ‘Customer Oriented, Innovation brings more Value’ that is not slogan, but a part of our DNA. Not like ordinary magnet wire provider, only give specified size range. We are solution provider that need us to be more professional on wires, insulation material and your applications.

Custom R&D Success Case: High-Frequency Automotive Application

One of European customer need high frequency litz wire that uses on wireless charge of automotive, but need excellent performance of solvent resistance, and flame rate follows UL94-V0, the current insulation could not meet the requirement, they had solution but the price was too high. Finally our R&D team proposed a innovative solution after fully discussion: ETFE insulation extruded on the surface of litz wire, that perfectly solved all the problems after one year verification. The project lasts two years, and the wire has been in mass production since this year.

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SUCH CASE IS PREVALENT IN OUR COMPANY, THAT FULLY DEMONSTRATE OUR ADVANTAGES ON TECHNOLOGY AND SERVICE. BESIDES THIS, THESE NUMBERS TELL MORE ABOUT US:

7-10 Days

Average Delivery Time

90%

European & North American Customers (PTR, ELSIT, STS, etc.)

95%

Customer Repurchase Rate

99.3%

Satisfaction Rate (Class A Supplier verified by German Customer)

Specialized High-Frequency Solutions

Polyesterimide Taped Litz Wire 0.4mmx120 Copper Litz Wire For Transformer

0.4mm Black Color Triple Insulated Copper Wire

1USTC-F 0.08mm*105 Silk covered litz wire nylon serving copper Conductor

Polyesterimide taped litz wire 3UEW-F 0.07X800 single double serving litz wire for Vehicle

Manufacturing & Quality Control Facility

State-of-the-art production equipment, cleanroom taping facilities, and high-precision testing instruments ensuring reliable performance across all batches.

Frequently Asked Questions (FAQ)

We really hope to know you, bring you more value with our better product and service.

1. Can I get samples for testing before placing a batch order?

Yes. Samples are either free or charged, but the shipping cost is borne by the customer.

2. What is your delivery lead time?

Sample orders: 3–5 working days; bulk orders: completed within 15 working days after order confirmation.

3. What is your warranty policy?

Within 2 years, any quality-related issues will be covered by a one-time full replacement of defective products.

4. What is the procurement process?

Submit inquiry with requirements → Sample making → Sample approval → Quotation → Proforma Invoice (PI) → PI confirmation → Payment arrangement → Production → Shipment

5. What are your trade terms?

EXW, CPT, FOB, CIF, DDU, DDP are all acceptable.

6. Can I customize products with my own logo, size, and shape?

Yes, but the MOQ (Minimum Order Quantity) is subject to negotiation.

7. What are your payment methods?

T/T, D/P, L/C, PayPal.

8. Which courier services do you use?

FedEx, DHL, TNT, UPS, with discounts up to 80%.

9. How are your products different from competitors'? What are your advantages?

We offer a full range of high-frequency magnet wire products, including litz wire, rectangular enameled copper wire, round enameled copper wire, triple-insulated wire, etc., to meet various requirements. We support small-batch customization, ensuring quality and delivery even during your R&D or startup phase.

10. Do you charge a mold fee? How much? Is it refundable? How?

A mold fee applies for special customized products, and the amount depends on the specific specifications. The mold fee is refundable after a certain order quantity is reached.

11. Do you have a Minimum Order Quantity (MOQ)?

Yes, the MOQ is determined based on the wire specification and type.

12. What testing equipment do you have?

Laser diameter gauge, high-voltage spark tester, elongation tester, spring-back tester, withstand voltage tester, solderability tester, Resistance Tester etc.

13. What are your specific product categories?

Litz wire, rectangular enameled copper wire, magnet wire, self-bonding wire, TIW (triple-insulated wire), OCC wire, silver wire, silver-plated wire.

14. Which customers or markets are your products suitable for?

Our products are ideal for applications requiring high efficiency and space-saving solutions in high-frequency AC environments, including power electronics & power supplies, EV on-board chargers, wireless charging systems, green energy, communications & IT, medical equipment, industrial robots, servo motors, etc.

15. Which countries or regions have you exported to?

Major markets include Europe and the US, as well as South Korea, Japan, India, and Southeast Asia.

16. Are your products cost-effective? In what ways?

We offer a full range of products with high quality, short lead times, and support for customization and mixed batches, meeting your one-stop purchasing needs.

17. How do you keep customer information confidential?

We can sign a non-disclosure agreement (NDA) upon request and commit to strictly abiding by its terms throughout the entire cooperation process.

One-Stop Solution

100% Open and Delivering On-Time. As a leading supplier of enamel copper wire, we have earned a reputation for providing a superior customer experience and first-class quality.

Exquisite Quality

Ruiyuan attracts many outstanding technical and management talents. Our founders have built the best team to provide quality products and services.

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Global Cooperation

We sincerely welcome business partners from all over Russia and around the world, looking forward to establishing long-term win-win cooperation.

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High Frequency Magnet Wire Portfolio

Browse our extended product lineup including specialized Silk Covered Litz Wire, PI Taped Wire, Rectangular Mylar Litz Wire, and High Purity OCC Conductors.