0.071mm x 840 Strands Silk Covered Litz Wire for EV Wireless Charging | Class F 155°C

Short Description:

  • Configuration: 0.071mm x 840 strands
  • Outer Diameter (O.D.): Actual: 2.65 – 3.09mm
  • Insulation: Class F UEW + Nylon Serving
  • Application: EV Wireless Charging Coils, Inductors, High-Frequency Transformers.

Product Detail

Product Tags

Introduction

In the rapidly evolving field of Electric Vehicle (EV) infrastructure, efficiency is paramount. Our Silk Covered Litz Wire, featuring a precision construction of 840 strands of 0.071mm enameled copper wire, is engineered specifically to meet the rigorous demands of high-power wireless power transfer (WPT) systems.

Optimized for High-Frequency Efficiency By utilizing 840 individual strands of ultra-fine UEW (enameled round copper) wire, this litz wire significantly minimizes the skin effect and proximity effect. This architecture ensures exceptionally low DC resistance (≤0.005392Ω-0.005392Ω/m) and reduced eddy current losses, allowing for maximum energy efficiency during the high-frequency induction required for EV charging.

Superior Thermal and Mechanical Protection Rated at Class F (155°C), this wire is built to withstand the thermal stresses of continuous high-current operation. The outer layer is served with high-quality Nylon yarn (Silk covered), which provides excellent mechanical flexibility, enhanced dielectric strength (2800V), and superior abrasion resistance. This protective layer ensures the coil maintains its structural integrity even in compact, tightly wound wireless charging pads.

Reliability You Can Trust Every spool undergoes stringent testing to guarantee performance. With a controlled twist pitch of 40±10mm and a smooth surface finish, our wire offers excellent solderability at 390±5∘C. Whether you are developing residential charging stations or public fast-charging infrastructure, our silk-covered litz wire delivers the reliability and electrical performance necessary for the next generation of e-mobility.

FAQ

1. Can I customize products with my own logo, size, and shape?
Yes, but the MOQ (Minimum Order Quantity) is subject to negotiation.

2. What are your payment methods?
T/T, L/C, PayPal.

3. Which courier services do you use?
FedEx, DHL, TNT, UPS, with discounts up to 80%.

4. How are your products different from competitors'? What are your advantages?
We offer a full range of high-frequency magnet wire products, including litz wire, rectangular enameled copper wire, round enameled copper wire, triple-insulated wire, etc., to meet various requirements. We support small-batch customization, ensuring quality and delivery even during your R&D or startup phase.

5. Do you have a Minimum Order Quantity (MOQ)?
Yes, MOQ is 20kg.

6. What testing equipment do you have?
Laser diameter gauge, high-voltage spark tester, elongation tester, spring-back tester, withstand voltage tester, solderability tester, Resistance Tester etc.

Technical Data Sheet (TDS)

Product Name: Silk covered Litz Wire (Class 155)  Model: 2USTC-F| Specification: 0.071mm x 840 Strands

 

1. General Information

Item Description
Base Conductor Enameled Round Copper Wire (UEW)
Insulation Class Class F (155°C)
Cover Material Nylon yarn

2. Technical Parameters & Test Results

Test Item Unit Technical Requirement Test Sample Result Evaluation
Single Wire Diameter mm 0.076 ~ 0.084 0.078 0.080 PASS
Conductor Diameter mm 0.071 ± 0.003 0.068 0.070 PASS
Overall Diameter (O.D.) mm 3.2 2.65 3.09 PASS
DC Resistance (@20°C) Ω/m ≤ 0.005940 0.005372 0.005392 PASS
Dielectric Strength V 950 2800 2800 PASS
Twist Pitch mm 40 ± 10 PASS
Pinhole test   116 faults/6m 35 40 PASS
Solder ability   Temp:390±5, 12S

Surface smooth

PASS

Application

5G base station power supply

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EV Charging Stations

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Industrial Motor

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Maglev Trains

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Medical Electronics

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Wind Turbines

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Certificates

ISO 9001
UL
RoHS
REACH SVHC
MSDS

Customer photos

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About us

Founded in 2002, Ruiyuan has been in the manufacture of enamelled copper wire for 20 years.We combine the best manufacturing techniques and enamel materials to create a high-quality, best-in-class enameled wire. The enameled copper wire lies at the heart of technology we use every day – appliances, generators, transformers, turbines, coils and much more. Nowadays, Ruiyuan has the global footprint to support our partners in marketplace.

Ruiyuan factory

Our Team
Ruiyuan attracts many outstanding technical and management talents, and our founders have built the best team in the industry with our long-term vision. We respects the values of each employee and provides them with a platform to make Ruiyuan a great place to grow a career.

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