High-Performance Rectangular Enameled Copper Wire AIW Polyimide amide 1×1.6mm

Short Description:

Thickness: 1.0mm, Width:1.6mm

Thermal rating: class 220, 1KG=81M

Enhance your electrical engineering projects with our premium Rectangular Enameled Copper Wire, specifically featuring AIW (Polyamide-imide) insulation.

Designed for high-performance applications, our 1×1.6mm conductor size offers the perfect balance of space factor and thermal stability.

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Product Detail

Product Tags

specification

Model		AIW		Size(mm)		1.000x1.6000
Item		conductor dimension		Unilateral Insulation thickness		Overall dimension		Breakdown voltage	Conductor resistance
Item		Thickness	Width	Thickness	Width	Thickness	Width	Breakdown voltage	Conductor resistance
Unit		mm	mm	mm	mm	mm	mm	kv	Ω/km 20℃
SPEC	Nominal	1.000	1.600	0.025	0.025
	Max	1.030	1.660	0.040	0.040	1.080	1.700		13.350
	Min	0.970	1.540	0.010	0.010			0.700
No. 1		0.994	1.600	0.026	0.026	1.046	1.651	1.569	12.647
No. 2								1.869
No. 3								1.643
No. 4								2.613
No. 5								2.028
No. 6
No. 7
No. 8
No. 9
No. 10
Avg		0.994	1.600	0.026	0.026	1.046	1.651	1.943
No.of reading		1	1	1	1	1	1	5
Min. reading		0.994	1.600	0.026	0.026	1.046	1.651	1.569
Max. reading		0.994	1.600	0.026	0.026	1.046	1.651	2.613
Range		0.000	0.000	0.000	0.000	0.000	0.000	1.044

Features

What is AIW?

AIW stands for Polyamide-imide enameled copper wire. It is widely recognized for its exceptional heat resistance and mechanical strength. Our products strictly comply with IEC 60317-29 standards, ensuring global compatibility and consistent quality for your winding requirements.

Key Features

Superior Thermal Rating: AIW provides a Class 220 thermal rating, making it ideal for high-temperature environments.
Mechanical Durability: The polyamide-imide coating offers excellent abrasion resistance and flexibility, preventing cracks during high-speed winding processes.
Chemical Stability: Highly resistant to solvents and refrigerants, ensuring longevity in harsh industrial conditions.

Applications

This wire is the premier choice for demanding applications, including:

High-frequency transformers and inductors.
Automotive drive motors and EV charging systems.
Industrial power tools and high-efficiency generators.

Comprehensive Solutions

While our AIW wire is the industry standard for high-heat applications, we also provide a versatile range of other enameled flat wires to meet your specific project needs:

UEW (Polyurethane): Excellent solderability for precision electronics.
EIW (Polyester-imide): A cost-effective, high-performance solution for general-purpose Class 180 applications.

Whether you are designing for the automotive sector or industrial automation, our rectangular enameled copper wires deliver the precision and reliability your systems demand. Contact us today for technical data sheets and custom specifications.

Therefore, flat enameled copper wire can better meet the development needs of smaller, lighter, thinner and better performance of electronic products.

Structure

FAQ

1. What is the procurement process?
Submit inquiry with requirements → Sample making → Sample approval → Quotation → Proforma Invoice (PI) → PI confirmation → Payment arrangement → Production → Shipment

2. What are your trade terms?
EXW, CPT, FOB, CIF, DDU, DDP are all acceptable.

3. Can I customize products with my own logo, size, and shape?
Yes, but the MOQ (Minimum Order Quantity) is subject to negotiation.

4. What are your payment methods?
T/T, D/P, L/C, PayPal.

5. Which courier services do you use?
FedEx, DHL, TNT, UPS, with discounts up to 80%.

6. How are your products different from competitors'? What are your advantages?
We offer a full range of high-frequency magnet wire products, including litz wire, rectangular enameled copper wire, round enameled copper wire, triple-insulated wire, etc., to meet various requirements. We support small-batch customization, ensuring quality and delivery even during your R&D or startup phase.

7. Do you charge a mold fee? How much? Is it refundable? How?
A mold fee applies for special customized products, and the amount depends on the specific specifications. The mold fee is refundable after a certain order quantity is reached.

8. Do you have a Minimum Order Quantity (MOQ)?
Yes, the MOQ is determined based on the wire specification and type.

9. What testing equipment do you have?
Laser diameter gauge, high-voltage spark tester, elongation tester, spring-back tester, withstand voltage tester, solderability tester, R esistance Tester etc.

Application

High precision and small enameled flat copper wire is widely used in electronics,electrical appliances,digital,automobile,new energy,communications and other fields.It plays a more and more important role in various fields.