2UEW-H-PI 0.1mm*1500 Kapton Taped Litz Wire For Transformer

Short Description:

Single wire diameter: 0.1mm,   Number of strands:1500

Thermal rating: class 180,   Max.OD: 5.88mm

MOQ:30KG,

1KG=9M


Product Detail

Product Tags

Introduction

This product is a custom-engineered PI taped litz wire, specifically designed for high-reliability and high-voltage transformer applications. The conductor consists of 1,500 individual strands of 0.1mm (38 AWG) solderable polyurethane enameled copper wire, precision twisted together to form a compact, flexible, and high-density bundle. The entire stranded core is then wrapped with a high-performance polyimide (PI) tape, which serves as the primary insulation layer.

Standard

·IEC 60317-23

·NEMA MW 77-C

·customized according to customer requirements.

Features

The PI tape offers exceptional electrical and thermal properties. It features extremely high dielectric strength, enabling the wire to withstand high voltages without insulation breakdown. In addition, PI tape provides excellent thermal stability over a wide temperature range, low dielectric loss, superior chemical resistance, and outstanding protection against moisture and mechanical stress. These characteristics make it far more reliable than conventional insulation materials such as polyester or nylon in demanding environments.

This PI taped litz wire is particularly suited for transformers that require high voltage endurance, compact sizing, and enhanced safety margins. Typical applications include high-frequency power transformers, medical power supplies, aerospace and defense electronics, electric vehicle charging systems, and industrial high-voltage converters. In such transformers, the PI tape significantly increases the withstand voltage between windings and between windings and the magnetic core, greatly reducing the risk of arcing or short circuits. Meanwhile, the litz wire construction minimizes AC resistance and skin effect losses at high frequencies, improving overall efficiency and reducing thermal buildup. By using this wire, transformer manufacturers can achieve higher power density, improved electrical safety, and long-term operational reliability under harsh conditions.

Test report

Name: Taped Litz wire(180/class)

Spec: 0. 10X 1500

Model:2UEW-H-PI(N)

Tape Name:PI(N)

Tape Spec:0.025x15

Item

Tech

requirement

Sample 1

Sample 2

Single wire

Diameter mm

0.107-0.125

0.110-0.113

0.110-0.113

conductor

0.10±0.003

0.098-0.10

0.098-0.10

O. D. mm

≤5.88

5.36-5.70

5.36-5.68

Resistance Ω/m

≤0.001587

0.001476

0.001484

Dielectric

strength v

≥6000

11500

12800

Pitch(mm)

65±10

65

65

No. Of strands

1500

60x5x5

60*5*5

Tape Overlap %

≥50

54

54

Winding

NO crack

ok

ok

Application

5G base station power supply

application

EV Charging Stations

application

Industrial Motor

application

Maglev Trains

application

Medical Electronics

application

Wind Turbines

application

Certificates

ISO 9001
UL
RoHS
REACH SVHC
MSDS

Customer photos

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001
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About us

Founded in 2002, Ruiyuan has been in the manufacture of enamelled copper wire for 20 years.We combine the best manufacturing techniques and enamel materials to create a high-quality, best-in-class enameled wire. The enameled copper wire lies at the heart of technology we use every day – appliances, generators, transformers, turbines, coils and much more. Nowadays, Ruiyuan has the global footprint to support our partners in marketplace.

Ruiyuan factory

Our Team
Ruiyuan attracts many outstanding technical and management talents, and our founders have built the best team in the industry with our long-term vision. We respects the values of each employee and provides them with a platform to make Ruiyuan a great place to grow a career.

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