USTC155 38AWG/0.1mm*16 Nylon Serving Litz Wire Copper Stranded Wire For Vehicle

Short Description:

As the automotive and new energy vehicle industries continue to develop, the need for high-quality wiring solutions has become increasingly critical. Against this backdrop, custom-designed nylon litz wire has emerged as a important component, offering significant advantages for a wide range of applications.

The nylon serving litz wire is precisely wound from 16 strands of 38 AWG enameled copper wire and wrapped in a protective layer of nylon yarn, custom made to meet specific requirements and deliver superior performance.

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Introduction

In the automotive sector, nylon litz wire has proven to improve the efficiency and reliability of various electrical systems within vehicles. Its unique composition enables it to significantly reduce electromagnetic interference (EMI) and radio frequency interference (RFI), making it ideal for critical applications in modern vehicles. Whether integrated into wiring harnesses, electronic control units or sensor systems, its ability to maintain signal integrity and minimize power loss helps improve overall vehicle performance and safety.

In addition, with the rapid growth of new energy vehicles, the demand for advanced electrical components has surged. Nylon litz wire has become an important solution in this field, with unparalleled capabilities to support the complex electrical systems of electric and hybrid vehicles. Its high flexibility and durability enable integration into complex battery management systems, power electronics, charging infrastructure and electric drivetrains. By promoting efficient power transmission and signal integrity, this wire plays a vital role in optimizing the performance and reliability of new energy vehicles.

specification

Test report: USTC-F 0.1mm*16
Item	Technical standard	Test result
Appearance	Smooth, no No slags	Good
Conductor diameter (mm)	0.100±.0003	0.100
Outer conductor diameter(mm)	0.110-0.125	0.114
No. Of strands	16	16
Stranding direction	S	Good
Pinhole	6m faults≤ strands*2	1
Conductor resistance	≤153.28 Ω/km(20℃)	136
Breakdown voltage	≥ 1.1KV	3.7
Solderability 390±5℃	Smooth, no pinhole, no slags	Good

Customization

In our factory, we are committed to meeting the diverse needs of our customers, providing small batch customization of nylon litz wire, with a minimum order quantity of 20 kg. This ensures that businesses and manufacturers receive customized solutions that meet their specific requirements, promoting innovation and operational excellence.

Application

5G base station power supply

EV Charging Stations

Industrial Motor

Maglev Trains

Medical Electronics

Wind Turbines

Certificates

About us

Founded in 2002, Ruiyuan has been in the manufacture of enamelled copper wire for 20 years.We combine the best manufacturing techniques and enamel materials to create a high-quality, best-in-class enameled wire. The enameled copper wire lies at the heart of technology we use every day – appliances, generators, transformers, turbines, coils and much more. Nowadays, Ruiyuan has the global footprint to support our partners in marketplace.

Our Team
Ruiyuan attracts many outstanding technical and management talents, and our founders have built the best team in the industry with our long-term vision. We respects the values of each employee and provides them with a platform to make Ruiyuan a great place to grow a career.