USTC-F 0.08mmx9100 strands silk covered litz wire 9.9mmx9.8mm overall dimension for transformer

Short Description:

Single wire diameter: 0.08mm,   Number of strands:9100

Thermal rating: class 155,   width:9.9mm    thickness:9.8mm

MOQ:50KG,

1KG=2.2M


Product Detail

Product Tags

Introduction

This custom flat silk covered litz wire is engineered for high-frequency, high-current applications where efficiency and reliability are critical. This specialized litz wire is constructed from 9,100 individually enameled strands, each with a diameter of 0.08 mm, twisted together to form a compact bundle. After pressing, the finished flat dimensions are 9.9 mm in width and 8.8 mm in thickness, creating a robust, space-efficient conductor.

The use of 0.08 mm ultra-fine strands significantly reduces high-frequency losses, such as skin effect and proximity effect, ensuring uniform current distribution across the entire cross-section. The silk covering provides excellent electrical insulation, thermal stability, and mechanical protection, while maintaining flexibility for winding and installation.

Standard

·IEC 60317-23

·NEMA MW 77-C

·customized according to customer requirements.

Features

This large-size flat litz wire is ideal for demanding power electronic systems, including:

High-power transformers and inductors – especially in switching power supplies, inverters, and renewable energy systems (solar, wind).

Induction heating equipment – where low AC resistance at medium to high frequencies is essential.

Electric vehicle (EV) charging stations and onboard chargers – requiring high current capacity in limited space.

Medical imaging devices – such as MRI systems, where uniform magnetic fields and low losses are critical.

Aerospace and defense electronics – demanding lightweight, high-reliability conductors under harsh conditions.

With its flat pressed shape, this wire maximizes copper fill factor in rectangular winding windows, improving power density and thermal management. Whether you are designing a high-frequency transformer or a custom inductor, our flat silk-covered litz wire delivers superior performance, durability, and design flexibility. Custom dimensions and strand counts are available upon request.

Specification

ItemNo. Outer dia. of single wiremm Conductor

diameter

mm

Widthmm Thicknessmm

 

Resistance

Ω /m

Breakdown

voltage

V

Pitch
Tech 

requirement

0.087-0.103 0.08±0.003 9.90±0.25 9.80±0.25 ≤0.000440 500 130±20
Sample 1 0.090-0.092 0.077-0.080 9.65-10.10 9.70-10.00 0.000388 680 130

Application

5G base station power supply

application

EV Charging Stations

application

Industrial Motor

application

Maglev Trains

application

Medical Electronics

application

Wind Turbines

application

Certificates

ISO 9001
UL
RoHS
REACH SVHC
MSDS

Customer photos

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About us

Founded in 2002, Ruiyuan has been in the manufacture of enamelled copper wire for 20 years.We combine the best manufacturing techniques and enamel materials to create a high-quality, best-in-class enameled wire. The enameled copper wire lies at the heart of technology we use every day – appliances, generators, transformers, turbines, coils and much more. Nowadays, Ruiyuan has the global footprint to support our partners in marketplace.

Ruiyuan factory

Our Team
Ruiyuan attracts many outstanding technical and management talents, and our founders have built the best team in the industry with our long-term vision. We respects the values of each employee and provides them with a platform to make Ruiyuan a great place to grow a career.

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application
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